Savat tegirmoni

TheSavat tegirmon mashinasi is a wet mill that combines dispersion and grinding. It is a continuous batch processing system. The entire grinding process is carried out in the same container. Can achieve ultra-fine grinding. Suitable for mass production, very suitable for different colors, easy to change colors and change products.

ELE savat tegirmoni

Yuqori yopishqoqlik uchun qirg'ichli savat tegirmoni

Laboratoriya savat tegirmoni

Vakuumli savat tegirmoni

Gidravlik ko'taruvchi savat tegirmoni

Data Sheet 

ELE: Sizning yetakchi savat tegirmon mashinalari ishlab chiqaruvchilaringiz

1.20 yildan ortiq ishlab chiqarish tajribasi

Shanghai ELE ,  with RD, factory, global sales, engineers and market together , is the largest manufacturer of wet grinding fluid mixing machine located in Shanghai over 20 years. 

2.Ilg'or ishlab chiqarish uskunalari

High-quality machine can't live without high accurancy. Our machine is manufactured by precision grinder machine, lathe machines, boring machine, polishing machine, drilling machine, rolling machine, milling machines, CNC machines.

3.Sifat nazorati

1).Biz mashina ishlab chiqarish uchun xom ashyoni saralashdan boshlaymiz. Barcha karbonli po'lat korpuslar, zanglamaydigan po'latdan yasalgan asosiy ishchi korpuslar va boshqa aksessuarlar Xitoyning mashhur temir va po'lat quyish zavodlaridan. Xom ashyoning har bir partiyasi material sinov hisoboti bilan ta'minlanadi va uglerod po'latining tarkibi Amerika standarti 1045 va din C45 talablariga javob berishi kerak. Zanglamaydigan po'latdan Amerika standarti ASTM a240 va Din1.4301 (x5crni18-10) talablariga javob berishi kerak.

2). Kesish, silliqlash, shtamplash, bükme, zımbalama va payvandlashning har bir bosqichida ELE chizmachilik xususiyatlari mavjud. ELE kompaniyasi yuqori{1}}aniqlikdagi dastgoh asboblariga ega, har bir operator 15 yildan ortiq tajribaga ega. Har bir qismning ishlov berish standart markazi o'ziga xos xususiyatlarga ega, ayniqsa tekislikda. Krank milini qayta ishlash jarayonida aniqlik plyus yoki minus 0.01 mm ichida qat'iy nazorat qilinadi. Suyuqlik oqishi ehtimolini kamaytirish uchun deyarli hammamiz payvand chokidan foydalanamiz. Bu bilvosita bizning qayta ishlash narximiz ko'pchilik tengdoshlarimiznikidan yuqori bo'ladi.

3). Shu bilan birga, qayta ishlash tezligini ta'minlash, montaj spetsifikatsiyasi va xodimlarning malakasi ayniqsa muhimdir. Mijozlarga ko'proq e'tibor beradigan milya muhri nuqtai nazaridan, ELE har bir podshipnik muhrining rulmanga mukammal mos kelishini ta'minlash uchun ko'p yillar davomida o'zining to'liq spetsifikatsiyalari to'plamiga ega. Hech qanday oqish sodir bo'lmadi.

4). Barcha ishlab chiqarish aloqalarini nazorat qilish va tekshirish uchun bizda maxsus xodimlar mavjud. Standart boʻlmagan yoki sifatsiz mahsulotlar-topilgach, ular birinchi marta qayta ishlanadi yoki bekor qilinadi. Uning keyingi havolaga oqib chiqishi va yakuniy mahsulot sifatiga ta'sir qilishining oldini oling.

4.Reputatsiya sertifikati

ELE® Company has been certified by the society by virtue of its excellent quality and excellent performance in the industry .

ELE CE, SGS sertifikatiga ega, shuningdek, ISO, BV tomonidan boshqa uchinchi tomonlarni ham qo'llab-quvvatlaydi ...

ELE is the only manufacturer who has its own mechanical seal patent in Shanghai.  Patent No.: 201610459850.7

5.Doimiy tadqiqot va innovatsion imkoniyatlar

Savat tegirmoni uchun biz yangi texnologiyani tadqiq qilish va ishlab chiqishda davom etamiz. Quyidagi savat tegirmoni modeli bir necha yil oldin ELE tomonidan ishlab chiqilgan bo'lib, bu juda katta afzalliklarga ega: 1. Boncuklarni yuklash nisbati: Maksimal 70 foizga -75 foizga (95 foiz tsirkonyum boncuk) mos kelishi mumkin. boncuklar oqishi va motor oqimining haddan tashqari yuklanishi 2.Kichikroq boncuklar: materialni maydalash uchun 0.6 mm boncuklardan foydalanishi mumkin. Biz bir marta rangli pastalarni silliqlash uchun 700 nanoga duch kelganmiz. (ba'zi materiallar uchun 0,3-0,5 mm ishlaydi) 3. Boncuklar oqishi uchun maxsus dizayn: biz boncuklar oqmasligi uchun kirish joyiga bir tomonlama moslama o'rnatamiz. 4.Yangi tuzilma: milya muhrlangan yangi materiallarga ega vertikal quvurli konstruksiya ajratgichi, bu boncuklarning mil va mil sleeve o'rtasidagi bo'shliqqa kirishiga yo'l qo'ymaydi. Bu milni himoya qilishi va boncuklarning parchalanishini keskin kamaytirishi mumkin. Batafsil ma'lumot uchun, iltimos, quyidagi rasmni tekshiring.

6.Xizmat

1.Buyurtma berishdan oldin mijoz materiallarni laboratoriyamizga olib borishi va sinovdan o‘tkazishi,-zarracha o‘lchamini taqsimlash kabi parametrlarni tekshirishi, model tanlash uchun ishonchli ma’lumotlarni olishi mumkin;

2.Biz sizga xitoy yoki ingliz tillarida opeatian qo'llanmasini taqdim etamiz;

3.Biz sizga uskunani o'rnatish va texnik xizmat ko'rsatish bo'yicha ingliz va xitoy tillarida videolarni taklif qilamiz;

4. Oddiy foydalanishni ta'minlash va sizni muammosiz qilish uchun uch yillik ehtiyot qismlar inventarizatsiyasi bilan;

5. 12 oylik kafolat muddati ichida biz shikastlangan qismlarni havo yoki dengiz orqali bepul o'zgartirishni va'da qilamiz;

6. Yetkazib berilgandan so'ng, bizning professional muhandisimiz tegirmonning ish parametrlarini sozlash va tegirmon sifatining optimal ish holatini ta'minlash uchun materiallarning turli xususiyatlariga ko'ra, -saytda nosozliklarni tuzatish bo'yicha ko'rsatmalarni bepul taklif qiladi;

7.Kafolat muddati tugagandan so'ng, biz texnik xizmat ko'rsatish va texnik xizmat ko'rsatishni ta'minlaymiz, faqat narxni to'laymiz;

8.Ayni paytda, bizning mohir silliqlash bo'yicha mutaxassislarimiz sizga bepul professional texnik maslahat va xizmatni taklif qilishlari mumkin.

7. Bozor bo'yicha fikr-mulohazalar

Mijozlarning sharhlari

Biz Evropa va Amerikadagi ko'plab mijozlardan yuqori baho oldik. Xususan, Italiyadagi bir asrlik siyoh fabrikasining egasi janob Aldo De Luka savat tegirmonining yangi ko'ylagi tuzilmamizdan foydalangandan so'ng, boshqa Yevropa brendlari bilan solishtirganda, ELE savat tegirmonining narxi ancha yuqori ekanligini chin dildan aytdi{{0} }samarali. Xuddi shu kuch va material bilan ELE yangi tuzilmali ko'ylagi savat tegirmonining silliqlash effekti Evropa brendidan kam emas. Ayniqsa, 1-10 mikron past viskoziteli siyoh silliqlashda yanada yaxshi. Xuddi shu investitsiya byudjeti asosida ELE brendi yaxshiroq tanlovdir.

Basket Mill  Machine: The Ultimate FAQ Guide

What is basket mill?  

Basket mill machine is a kind of grinding mill, which can be  replacable mill machine of bead mill.  It is widely used for wet grinding kinds of chemical liquids such as paint, ink, coating, color paste and other related chemcal processes which pursue smaller particle size like micron level or nano level.

ELE EBM-Series basket mill is a wet grinding machine that combines grinding and dispersing together, widely used in inks, paints,coatings, color paste production and other related industries. It can achieve ultra-fine grinding effect.  It has unique self-absorbing impeller design, smoothly feeding , with anti-reflux device, no beads leaking, smaller sieve design, which can used smaller grinding beads, get finer particle size and narrow particle size distribution.

Ish printsipi:

When motor drives the shaft at a high speed , the upper part of basket chamber appears votex and a strong suction force was generated by self-absorbing impeller,  thus materials is inhaled into inner chamber. The beads driven by pins inside the chamber produces force in all directions and sunder material through constant collision and friction. After materials out from sieve generator, it will be dispersed by high speed disc and returns to basket chamber repeating grinding cycle. That is why smaller particle size and narrower particle distribution can be achieved finally.

Savat tegirmon mashinasining afzalliklari qanday?

● Conveniet and flexible to operate.

● Easy to clean for changing colors. So it is the best mill for paint and ink production with many colors.

● No need do pre-mixing. It can do mixing and grinding together.

Qayta oqimga qarshi maxsus qurilma va kichikroq elak dizayni bilan. Zirkonli boncuklarning oqishi va yopishmasligi.

● Can be used under different temperature requirements because the basket is double layer structure, which can pass cooling water or heating liquid.

● High performance and high energy

● Multiple cooling system, with cooling basket and cooling container

● Fineness can reach nanometer level, 

● Special Anti-reflux device, no beads leaking

● Unique self-absorbing impeller design, smoothly feeding, 

● No blocking beads, no breaking beads.

● Special smaller discharge sieve design, which can adopt smaller grinding beads, get finer particle size and Narrow particle size distributions.

Savat tegirmon mashinasining cheklovlari bormi?

Yes. 

The basket volume is limited , resulting in limited weight of  materials processed per batch. And it can't be used in continuous production because it need transfer materials firstly and then put new material in every time.  And after grinding, manual cleaning is required so there are labor costs. Besides, compared to bead mill, beads filling ratio of basket mill  is lower the final particle size distribution will be wider.

Basket Mill mashinasi nima uchun ishlatiladi?

Basket mill full name is basket type bead mill , basket mill use for slurry grinding . widely used industry :paint,ink, pigment ,paste, sulfur, pesticide ,etc 

◆ Coating: Water-based coating, Solvent-based coating, Decorative Coating, Latex paint;

◆ Paint: Car Paint, Finish paint, Wood paint, Industrial paint;

◆ Ink: Gravure Printing ink, Flexographic ink, Offset printing ink, Silk screen ink, UV light solid ink, Digital inkjet ink etc;

◆ Pigment: Dye, Color painted pigment, Pen liquid,Watercolor;

◆ Electronic Materials: Battery diaphragm alumina, Lithium iron phosphate, Ceramic slurry, Flame retardant;

◆ Food Industry: Chocolate Syrup, Paste etc;

◆ Pesticide: Pesticide suspension, EC, EW, ME;

◆ Daily Chemical Industry: Cosmetics, Liquid soap,-Shower gel, Liquid detergent etc;

◆ Biological Medicine: Algae cell fragmentation, Microbiological functional materials;

◆ Nano Materials: metal oxide, Magnetic Materials, Paper industry, Optoelectronic industry.

Savat tegirmon mashinasining qaysi qismlari bor?

Savat tegirmoni asosan quyidagi qismlardan iborat:

● Electrical system ( Motor,  Inverter, Electric control box, Site Control Panel  )

● Transmission system  ( V-belt , Main Shaft ）

● Grinding sytems （ grinding basket, grinding beads ,dispersion disc ）

● Commonly used wearing parts : dispersion disc ,shaft bush, O-ring etc 

Savat tegirmon mashinasi yordamida changni homogenlashtirishga qanday erishasiz?

First raise basket mill, put your tank under basket ,add suitable water or solvent 

Then decline basket mill until its basket higher a little than water , you can add your 

powder from side of tank ,  that powder will be well dispersed by basket disperser disc , then decline basket to tank centre , cyclic grinding materials , output slurry can achieve powder homogenization

Qaysi boshqa texnologiyalar savat tegirmon mashinasini almashtirishi mumkin?

Savat tegirmoni ommaviy materiallar uchun yaxshi silliqlash tegirmonidir, ammo savat tegirmonining cheklanishi bor, agar sizda bitta rangli materialga ega bo'lsangiz, katta quvvat doimiy jarayonni talab qiladi, Gorizontal boncuk tegirmoni savat tegirmonini almashtirish uchun eng yaxshi mashinadir.

Savat tegirmon mashinasi qanday ishlaydi?

The working principle of the basket grinder is the high-speed suction of the self-priming impeller → the extremely fine grinding in the grinding basket → the high-speed rotation of the dispersing disc to produce dispersion, mixing, and circulation effects → thus forming a high-efficiency cycle of suction, grinding and discharging. 

Feeding: impeller rotate in high speed, create powerful suction and vortex, push the material into the grinding basket 

Grinding: grinding pins on the shaft rotate in high speed, push the zirconia beads inside the grinding basket in fast movement, collide the material, hit the material, impact the material, create impact force, friction force, shearing force to the material, break the aggregation, reach finer particle size. 

Disperser: Disperser disc rotate in high speed, create centrifugal force, force the material from the grinding basket out, getting dispersion force. 

Materialni burilish muammosidan qochadi, aylanishning o'lik burchagidan qochadi va qisqa vaqt ichida mukammal silliqlash effektini olish mumkin. Kichik partiyalar ishlab chiqarishga mos keladi (rangini oʻzgartirish oson), oldindan dispersiyalash va silliqlash-boʻyoq quyish idishida bajarilishi mumkin. Asosiy milning tezligi sozlanishi, ishlashi barqaror, shovqin past, yordamchi uskunalar kamroq, tozalash qulay va silliqlash muhitini o'zgartirish oson.

Savat tegirmonining nechta turi mavjud?

Asosan uchta tur mavjud bo'lib, biz zaryadsizlanish usulidan farq qilishimiz mumkin:

Ajratuvchi devorda joylashgan

Sepatator pastki qismida tekis joylashgan

Seperator pastki qismida vertikal quvur shaklida bo'ladi

Savat tegirmon mashinasida muammolarni qanday hal qilasiz?

When customer are using the machine, if the motor doesn't work, firstly check whether the power supply plug is connected, whether the connector is loose; whether the converter operation is normal or not. If after the breakdown mentioned above are eliminated, it still cannot work normally. Ask professionals to maintain it or contact with our after-sales service department. Don't ask the person who is not familiar with the machine to dismount the machine in case of an accident.

Savat tegirmon mashinasida zarrachalar o'lchamlarini qaysi omillar nazorat qiladi?

1.Grinding energiya zichligi

2.Effektiv silliqlash maydoni

3.Bead o'lchami / Boncuk turi

4.Boncuklarni to'ldirish tezligi

5. Chiziqli nayza

6.Ichki tuzilishi

7.Materiallar xususiyati, yopishqoqligi, formulasi

8. Boshqa omillar

Savat tegirmon mashinasining texnik xususiyatlari qanday?

Integrates pre-disperse, fine grinding and eventually spread into one machine 

Disperser, sirtni namlashni tezlashtiradi, dispersiya effektini rivojlantiradi

Arzon narx, yuqori sifat, qisqa vaqt ichida eng yaxshi ta'sirga erishadi

Nasosi, vana, quvur liniyasi va boshqa idish kerak emas, qoldiq yo'q, yuqori hosil

Rang va mahsulotni o'zgartirish uchun qulay, turli xil ranglar va mahsulotlar uchun bitta mashina

It is flexible, easy to operation 

Savatli tegirmon mashinasining sifatini qaysi omillar aniqlaydi?

Savat tegirmon mashinasining chiqishi haqida gapirganda, biz yakuniy zarracha hajmini aytishimiz kerak, savatning asosiy vazifasi zarracha hajmini 5 mikron, 2 mikron, 1 mikron yoki hatto nanometr kabi kerakli hajmga kamaytirishdir. Yakuniy zarracha hajmini aniqlash uchun quyidagi omillar mavjud:

1) Bead size: usually, smaller beads size, smaller final particle size, so the basket mill could use smaller size beads is very important, our ELE basket mill adopt new constructure, with special screen which could be smaller gap size, so that we could use smaller bead size. 

2) Boncuklarni to'ldirish nisbati: ko'proq boncuklar to'ldirish nisbati ko'proq kesish kuchini, ko'proq zarba kuchi va ko'proq urish kuchi va ko'proq ishqalanish kuchini yaratishi mumkin, zarrachalar hajmini oshirishi mumkin, bizning ELE savat tegirmonimiz boncuk to'ldirish nisbati 80 foizga yetishi mumkin.

3)Kinetic energy: decided by motor power 

4)No leaking beads, no beads stuck, our ELE basket mill adopt a special anti-reflux device, no beads leaking, no beads stuck, guarantee the stable production. 

5)Temperature: for finer particle size, usually higher temperature will create the aggregation, our ELE basket mill provide multiple cooling system, a) grinding basket with jacket b) tank with jacket for cooling. 

What Influences the Capacity of  Basket Mill Machine?

Above questions talking about the five factors determine the output and final particle size of basket mill, like beads size, filling ratio, kinetic energy, temperature and anti-reflux device. All above factors effected by the accuracy and the structure, The new structure make the beads grinding at active area, prevent the useless working by old structure, increase the performance. The accuracy between the three support rods for the grinding basket, the accuracy between the shaft and bearing and the shaft sleeve. Guarantee stable working and continuous production.   

Savat tegirmon mashinasi zarrachalarning oraliq navlarini ishlab chiqarishi mumkinmi?

Ha, mikron darajasi 1-50 mikron, nanometr darajasi 500-800nm.

Savat tegirmoni bo'yoqlar, qoplama, siyoh va tegishli kimyoviy materiallarni silliqlash uchun mos keladi, silliqlash boncuklar 0.2mm-2.4mm dan foydalanishi mumkin, u turli zarracha o'lchami talablariga javob beradi.

Savat tegirmon mashinasining aloqa qismlarini tayyorlash uchun qaysi material ishlatiladi?

1)     Harden Alloy Steel 

2)     Ceramic type

Savat tegirmonining aloqa qismlari odatda SS304 yoki SS316L zanglamaydigan po'latdan foydalanadi, shuningdek, ba'zi kislota materiallari keramika va PP kabi kislotaga qarshi materialdan foydalanishni tanlashi mumkin, silliqlash qismlari qattiq qotishma po'lat yoki keramikadan foydalanadi.

Cearmic generally refers to ziconia oxide grinding peg or dics, silicone carbide inner chamber, it's used for anti metal or color contamination.

Savatli tegirmon mashinasi yordamida ishlov berishingiz mumkin bo'lgan materiallarning xususiyatlari qanday?

According to many years of experimental experience of ELE Company. the new structure basket mill has the advantages of short grinding time and narrow particle size distribution when the viscosity value is lower than 8000cps and the target particle size of the material is 0.8-15 microns. At the same time, the cooling system of basket jacket and material cylinder block can solve the influence of high temperature on grinding effect to a greater extent. Especially for the grinding of some heat sensitive materials, the minimum controllable range is 23 30 degree . This is the technical difficulty that most competitors can't match.

Savat tegirmon mashinasidan materialni qanday zaryadlash va tushirish kerak?

Materialni silliqlash uchun tayyorlashdan oldin savatni ko'taring, avval proportsional suyuqlikni idishga quying, so'ngra asta-sekin kukunli materialni barrel devorining chetiga to'kib tashlang. Va aralashma juda to'la bo'lmasligi kerak. Odatda silindr hajmining taxminan 80 foizini qo'shish tavsiya etiladi.

After all the main materials are added to the cylinder, slowly put down the basket body until the liquid level completely over the dispersion plate and reach the height of the basket body about 810cm. 

Start the machine at low speed and rotate at low speed for 1 minute, then slowly let the basket body completely penetrate the material to increase the speed. After the grinding is completed, the customer can choose the method of gravity discharge or conveying pump discharge. We have designed a discharge hole on the lower side of each cylinder to install a discharge valve. 

Shu bilan birga, silindrning pastki egilish burchagi dizayni material qoldiqlarini sezilarli darajada kamaytiradi va tozalash oson.

Sizning kafolatingiz qanday?

We ELE guarantee 12months warranty. During 12months, Any quality damaged parts are provided free of charge by air or express. 

Yetkazib berish muddati va etkazib berish haqida nima deyish mumkin?

ELE provide wooden package for delivery, the lead time is around 35days. 

Tegishli savat tegirmonini qanday tanlash mumkin?

Iltimos, sotuvlarimiz bilan bog'laning va unga quyidagi ma'lumotlarni xabar qiling:

What kind of products you will grind? Water based or solvent based 

Yopishqoqlik nima? Qancha cps?

What is the final particle size you want to reach? How many microns? 

Dastlabki zarracha kattaligi qanday? Qancha mikron?

Vakuum, isitish va hokazo kabi boshqa talablaringiz bormi?

Nitril lateks yordamchi materiali oltingugurt kukunini maydalashda savat boncukli tegirmonni qo'llash

----Sink oksidi kukuni, oltingugurt kukuni, tezlashtiruvchi BZ kukuni, tezlatuvchi EZ kukuni, antioksidant kukunini maydalash usuli va tayyorlash bo‘yicha...Read more

Issiq teglar: Savat tegirmoni, etkazib beruvchilar, ishlab chiqaruvchilar, narx, narx, sotuvga